How One of Our Clients Saved 30% in Operational Costs
A Success Story with IPIC
In today’s competitive industrial landscape, reducing operational costs without sacrificing quality or efficiency is more critical than ever. One of IPIC’s clients in the manufacturing sector achieved a remarkable milestone: a 30% reduction in operational costs—all within less than 12 months.
The Challenge: Lots of Data, Little Value
- Limited visibility into production line performance
- Decisions driven by guesswork rather than real-time data
- High material and energy waste
- Unplanned machine downtimes due to reactive maintenance
- A clear gap between planning and execution
Although they had an older ERP system in place, data was fragmented and lacked meaningful integration across departments and that help us to make 30% Cost Reduction Success .
The Solution: A Comprehensive Digital Transformation Roadmap by IPIC
- Unifying Data Sources
We connected production systems (MES) to the legacy ERP and centralized data into a real-time operational BI dashboard. - Improving Operational Efficiency
- Analyzed material and energy consumption to identify waste
- Monitored operator and machine performance in real-time
- Rescheduled production orders based on live data insights
- Implementing Predictive Maintenance
By leveraging AI models, we forecasted equipment failures before they occurred—significantly reducing unplanned downtimes. - Empowering the Workforce
We trained supervisors and production teams to read and act on live data, enabling fast, data-driven decisions on the shop floor and that help us to make 30% Cost Reduction Success ..
The Results (In Just 10 Months)
- 30% reduction in total operational costs
- 22% reduction in material waste
- 18% improvement in energy efficiency
- 40% fewer equipment failures
- Smarter, faster decisions backed by real-time KPIs
Why It Worked
Because we didn’t just implement technology—we partnered with the client to lead a practical, scalable digital transformation journey, focused on results from day one.
Want to Achieve Similar Results?
No matter your factory size or current digital readiness, IPIC has the expertise and tools to help you lower costs, increase visibility, and unlock sustainable growth.
Start your transformation today—your savings may be closer than you think.
